| Introduction to Drawing and it's process |
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Drawing is a metalworking process which uses tensile forces to stretch metal. It is broken up into two types: sheet metal drawing and wire, bar, and tube drawing. The specific definition for sheet metal drawing is that it involves plastic deformation over a curved axis. For wire, bar, and, tube drawing the starting stock is drawn through a die to reduce its diameter and increase its length. Drawing is usually done at room temperature, thus classified a cold working process, however it may be performed at elevated temperatures to hot work large wires, rods or hollow sections in order to reduce forces. Sheet metal If the form moves too easily, wrinkles will occur in the part. To correct this, more pressure or less lubrication is applied to the blank to limit the flow of material and cause the material to stretch or thin. If too much pressure is applied, the part will become too thin and break. Drawing metal is the science of finding the correct balance between wrinkles and breaking to achieve a successful part. Deep drawing Bar, tube & wire Drawing can also be used to produce a cold formed shaped cross-section. Cold drawn cross-sections are more precise and have a better surface finish than hot extruded parts. Inexpensive materials can be used instead of expensive alloys for strength requirements, due to work hardening. Bar drawing Tube drawing Wire drawing Plastic drawing Cold drawing is primarily used in manufacturing plastic fibers. The process was discovered by Julian Hill in 1930 while trying to make fibers from an early polyester. It is performed after the material has been "spun" into filaments; by extruding the polymer melt through pores of a spinneret. During this process, the individual polymer chains tend to somewhat align because of viscous flow. These filaments still have an amorphous structure, so they are drawn to align the fibers further, thus increasing crystallinity, tensile strength and stiffness. This is done on a draw twister machine. For nylon, the fiber is stretched four times its spun length. The crystals formed during drawing are held together by hydrogen bonds between the amide hydrogens of one chain and the carbonyl oxygens of another chain.
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