Typical Complications of Injection Molding

1) Incomplete Fillings:
a) not enough resin to fill the mold completely
b) inadequate injection stroke
c) low injection rate
d) low injection pressure
e) resin viscosity too high
f) exotic geometry

 2) Surface Imperfections:
a) moisture or air bubbles in the resin
b) temperature too high causing resin decomposition
c) not enough pressure to fill the mold completely
d) dirty mold

3) Burned Parts:
a) temperature too high
b) polymer trapped and degraded in the nozzle
c) slow chilling cycle

4) Warped Parts
e) uneven mold surface temperature
f) design flaws
g) parts removed from the mold too early       

 

 

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