| Intrduction to Three-Axis and 3+2-Axis Machining |
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The use of three-axis toolpaths [2, 3, 5] is sufficient as long as the part is not too deep with respect to the cutter diameter. If the part is deep and has narrow cavities, using pure three-axis toolpaths is not sufficient for the complete finishing process of the part.
This is especially true if milling hard material with long cutters results. In this case bad surface finish and long machining times may ensue. Additionally it can be difficult to perfectly blend all of the inclined views, resulting in increased hand polishing. At the same time the number of lead-in and out movements increases dramatically, which often results in surface quality problems and more tool movements. Finally, programming in this way can be quite interactive and time consuming for the user and often the sum of all views does not cover the whole geometry.
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